Is there a formula to determine the number of spot welds for a resistance welded part?

The number and spacing of spot welds will depend upon many factors. The material being welded for example – steel or aluminum. What type of part is being welded – a hair dryer or an automobile? Is the weld a structural weld? Is it a considered a safety weld? Shunting current must be avoided between welds that are too close together.

Reference Article: IS THERE A MINIMUM SPACING BETWEEN SPOT WELDS?

These and many other factors are considered by design engineers when they specify the number and location of spot welds. A full discussion of this topic is beyond the scope of this blog.

Reference: RWMA Resistance Welding Manual 4th Edition

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